The Importance of Geopolymer Mortar

Oct 13, 2025 by vinooalluri.com 96 views

The Effect of Molarity and Curing on the Compressive Strength of Eggshell and GGBS-Based Geopolymer Mortar

Introduction

Geopolymer is a revolutionary binder that is derived from natural sources and undergoes a polymerization process to achieve hardening. In the development of geopolymers, materials with high silica and alumina oxide content are highly recommended as a substitute for cement. One of the large potential materials is duck eggshell flour, which is a waste from the process of making food. This study explores the effect of variations in the percentage of eggshell flour, with a proportion of 0%, 45%, 60%, 75%, and 90% on the compressive strength of the mortar geopolymer.

The Importance of Geopolymer Mortar

Geopolymer mortar is a type of binder that is made from industrial by-products and natural resources. It has several advantages over traditional cement, including lower greenhouse gas emissions, improved durability, and enhanced sustainability. The use of geopolymer mortar can help reduce the environmental impact of construction projects and promote a more circular economy.

Research Methodology

This study employed a combination of experimental and analytical methods to evaluate the effect of molarity and curing on the compressive strength of eggshell and GGBS-based geopolymer mortar. The test was carried out in various variations of molarity, from 8 m to 16 m, and curing time ranging from 3 days to 56 days. The Taguchi method was used to find the optimal combination of factors that produce the best quality geopolymer mortar.

Test Results

The results of this study show that the average compressive strength of the geopolymer mortar increases with a longer curing time and the increase in molarity. When curing 3 days to 56 days, there was a significant increase in compressive strength. The maximum compressive strength recorded is 49.5 MPa, which shows the great potential for the use of eggshell flour as an additional ingredient in the mortar geopolymer.

Optimal Combination of Factors

Further analysis using the Taguchi method shows that the most optimal combination is A4B2C5. This means the use of 14 molars, with a composition of 70:30 between eggshell flour and GGBS, and curing for 56 days produces the best quality geopolymer mortar.

Additional Analysis and Explanation

The use of eggshell flour makes a positive contribution to the mechanical properties of the mortar geopolymer. The high calcium carbonate content in the eggshell plays a role in increasing the strength and integrity of mortar structures. In addition, the results of the SEM (Scanning Electron Microscopy) test support this finding by showing a better micro structure in mortar samples mixed with eggshell flour.

Environmental Benefits

In the environmental context, the use of eggshell waste as a binder in geopolymer not only reduces waste, but also offers alternative solutions that are more environmentally friendly compared to conventional cement. The production of geopolymer mortar requires less energy and generates fewer greenhouse gas emissions than traditional cement.

Conclusion

The use of eggshell flour and GGBS in making mortar geopolymers shows a significant potential in increasing compressive strength. This study underlines the importance of factors such as molarity and curing time in optimizing the quality of the mortar geopolymer. These results are not only useful for the development of better construction materials, but also contribute to more efficient waste management. By continuing to conduct further research, it is expected that the use of these alternative materials can be applied widely in the construction industry in the future.

Recommendations for Future Research

Based on the findings of this study, several recommendations for future research can be made. Firstly, further studies should be conducted to investigate the effect of different types of eggshell flour on the compressive strength of geopolymer mortar. Secondly, the use of other industrial by-products as a substitute for GGBS should be explored. Finally, the environmental impact of geopolymer mortar production should be assessed in more detail.

Limitations of the Study

This study has several limitations that should be acknowledged. Firstly, the test was carried out in a laboratory setting, and the results may not be representative of real-world conditions. Secondly, the study only investigated the effect of molarity and curing on the compressive strength of geopolymer mortar, and other factors such as temperature and humidity were not considered. Finally, the study only used a limited number of samples, and further research should be conducted to confirm the findings of this study.

Future Applications of Geopolymer Mortar

The use of geopolymer mortar has several potential applications in the construction industry. Firstly, it can be used as a substitute for traditional cement in the production of concrete. Secondly, it can be used to repair and restore damaged structures. Finally, it can be used to create sustainable and environmentally friendly buildings.

Conclusion

In conclusion, this study has demonstrated the potential of eggshell flour and GGBS in making mortar geopolymers with high compressive strength. The results of this study have important implications for the development of more sustainable and environmentally friendly construction materials. By continuing to conduct further research, it is expected that the use of these alternative materials can be applied widely in the construction industry in the future.
Frequently Asked Questions (FAQs) about Geopolymer Mortar

Q: What is geopolymer mortar?

A: Geopolymer mortar is a type of binder that is made from industrial by-products and natural resources. It has several advantages over traditional cement, including lower greenhouse gas emissions, improved durability, and enhanced sustainability.

Q: What are the benefits of using geopolymer mortar?

A: The benefits of using geopolymer mortar include:

Lower greenhouse gas emissions
Improved durability
Enhanced sustainability
Reduced waste
Increased compressive strength

Q: What is the role of eggshell flour in geopolymer mortar?

A: Eggshell flour is a waste product from the food industry that can be used as a substitute for traditional cement in geopolymer mortar. It has a high calcium carbonate content that plays a role in increasing the strength and integrity of mortar structures.

Q: How does the molarity of geopolymer mortar affect its compressive strength?

A: The molarity of geopolymer mortar has a significant impact on its compressive strength. Higher molarity levels can result in higher compressive strength, but may also affect the workability and durability of the mortar.

Q: What is the optimal curing time for geopolymer mortar?

A: The optimal curing time for geopolymer mortar is 56 days. This allows for the complete polymerization of the geopolymer and the development of its full compressive strength.

Q: Can geopolymer mortar be used in place of traditional cement?

A: Yes, geopolymer mortar can be used in place of traditional cement in many applications. However, it may require special handling and mixing procedures to ensure its proper performance.

Q: What are the environmental benefits of using geopolymer mortar?

A: The environmental benefits of using geopolymer mortar include:

Reduced greenhouse gas emissions
Reduced energy consumption
Reduced waste
Improved sustainability

Q: Can geopolymer mortar be used in high-temperature applications?

A: Yes, geopolymer mortar can be used in high-temperature applications, but it may require special formulations and handling procedures to ensure its proper performance.

Q: What are the limitations of geopolymer mortar?

A: The limitations of geopolymer mortar include:

Higher cost compared to traditional cement
Limited availability of raw materials
Special handling and mixing procedures required
Limited understanding of its long-term performance

Q: What is the future of geopolymer mortar?

A: The future of geopolymer mortar is bright, with many potential applications in the construction industry. As research and development continue, it is expected that geopolymer mortar will become a more widely accepted and used material in the industry.

Q: How can I get started with using geopolymer mortar?

A: To get started with using geopolymer mortar, you can:

Research and learn more about the material and its applications
Consult with experts and industry professionals
Obtain the necessary raw materials and equipment
Follow proper handling and mixing procedures
Test and evaluate the performance of the geopolymer mortar in your specific application.