The Growing Concerns of Plastic Waste and the Emergence of Biodegradable Plastics

Oct 13, 2025 by vinooalluri.com 7 views

# Pre-Design Factory Manufacture of Lactic Acid Poly (PLA) from Dextrose with a Production Capacity of 15,000 Tons/year

The Growing Concerns of Plastic Waste and the Emergence of Biodegradable Plastics

In today's world, plastic has become an integral part of our daily lives. From simple household items to sophisticated technology, plastic is used extensively. However, this widespread use of plastic has raised significant concerns related to its negative impact on the environment. The handling of plastic waste is currently carried out through various methods, including recycling, incineration, and burial (landfill). Burning plastic waste poses a risk of producing toxic substances that are harmful to living organisms, while burial is not effective due to the long degradation time of plastic.

The Need for Biodegradable Plastics

In an effort to overcome the problem of plastic waste, biodegradable plastics have emerged as a promising solution. One type of biodegradable plastic that is being developed is lactic acid poly (PLA), which can be produced from dextrose raw materials using lactobacillus delbrueckii bacteria. The production of PLA has gained significant attention in recent years due to its potential to reduce plastic waste and mitigate its negative impact on the environment.

The Factory Design and Production Capacity

The factory design to produce PLA has a production capacity of 15,000 tons per year, assuming operational for 350 working days a year. This production capacity is expected to meet the growing demand for biodegradable plastics and contribute to the reduction of plastic waste. The factory is planned to be established in the Sidoarjo area, East Java, with an area of 20,000 m².

Organizational Structure and Human Resources

To run factory operations, 153 workers are needed, and will be in the form of a Limited Liability Company (PT) business entity led by a President Director with the organizational structure of the line system. This organizational structure is expected to ensure efficient and effective management of the factory operations.

Economic Analysis

The results of the economic analysis show that the lactic acid poly-making factory is very feasible to be established. The following are the details of economic analysis:

Total investment capital: Rp. 210,897,576,652,-
Production Costs: Rp. 453,183,835,546,-
Sales proceeds: Rp. 570,857,873,534,-
Net profit: Rp. 190,940,743,256,-
Profit margin: 20.51%
Break even point: 51.54%
Return on Investment: 22.29%
Pay out time: 4.49 years
Return on Network: 37.15%
Internal Rate of Return: 34.01%

From these data, we can see that the net profit generated is quite significant, which indicates that the income received exceeds production costs. The profit margin of 20.51% shows good cost efficiency, while the break even point of 51.54% indicates that the factory will soon return capital in a relatively short time.

Environmental Benefits

Not only from the economic aspect, but the manufacture of lactic acid poly also has a positive impact on the environment. As a biodegradable plastic, PLA can be degraded naturally and reduce the amount of plastic waste that pollutes the environment. Thus, the existence of this factory not only provides economic benefits but also an important step in reducing the adverse effects of plastic waste.

Conclusion

Based on the results of economic analysis and positive environmental impact, it can be concluded that the establishment of the lactic acid poly-making factory from Dextrose in Sidoarjo is a project that is very feasible to do. This investment not only has the potential to provide financial benefits but also contributes to global efforts to reduce the problem of plastic pollution. With the continuing development of technology and public awareness of the importance of the environment, this factory is expected to be part of the solution for the challenges faced today.

Recommendations

Based on the results of this study, the following recommendations are made:

The government should provide support and incentives for the establishment of biodegradable plastic factories, such as tax breaks and subsidies.
The public should be educated about the importance of biodegradable plastics and the benefits of reducing plastic waste.
The industry should continue to develop and improve the production of biodegradable plastics, such as PLA, to meet the growing demand and reduce plastic waste.

Future Research Directions

Future research directions include:

Conducting a detailed feasibility study of the factory design and production capacity.
Conducting a thorough analysis of the environmental impact of the factory operations.
Developing new technologies and processes to improve the production of biodegradable plastics.

Limitations of the Study

This study has several limitations, including:

The study is based on a single case study of a factory design and production capacity.
The study does not consider the social and cultural impacts of the factory operations.
The study does not consider the potential risks and challenges associated with the production of biodegradable plastics.

Conclusion

In conclusion, the establishment of a lactic acid poly-making factory from Dextrose in Sidoarjo is a project that is very feasible to do. This investment not only has the potential to provide financial benefits but also contributes to global efforts to reduce the problem of plastic pollution. With the continuing development of technology and public awareness of the importance of the environment, this factory is expected to be part of the solution for the challenges faced today.
Q&A: Pre-Design Factory Manufacture of Lactic Acid Poly (PLA) from Dextrose with a Production Capacity of 15,000 Tons/year

Frequently Asked Questions

We have received many questions from readers regarding the pre-design factory manufacture of lactic acid poly (PLA) from dextrose with a production capacity of 15,000 tons/year. Below are some of the most frequently asked questions and their answers.

Q1: What is lactic acid poly (PLA) and how is it produced?

A1: Lactic acid poly (PLA) is a biodegradable plastic that can be produced from dextrose raw materials using lactobacillus delbrueckii bacteria. The production process involves fermentation of dextrose to produce lactic acid, which is then converted into PLA through a series of chemical reactions.

Q2: What are the benefits of using PLA as a biodegradable plastic?

A2: PLA has several benefits, including being biodegradable, non-toxic, and compostable. It can also be produced from renewable resources, such as dextrose, making it a more sustainable option compared to traditional plastics.

Q3: What is the production capacity of the factory and how will it meet the demand for PLA?

A3: The factory has a production capacity of 15,000 tons/year, which is expected to meet the growing demand for PLA. The production capacity can be adjusted based on market demand and the availability of raw materials.

Q4: How will the factory operations be managed and what is the organizational structure?

A4: The factory operations will be managed by a team of experienced professionals, including a President Director, production managers, and quality control specialists. The organizational structure will be a line system, with clear lines of authority and communication.

Q5: What are the economic benefits of establishing a PLA factory?

A5: The economic benefits of establishing a PLA factory include generating revenue, creating jobs, and contributing to the local economy. The factory is expected to generate significant revenue through the sale of PLA products, and create employment opportunities for local residents.

Q6: What are the environmental benefits of using PLA as a biodegradable plastic?

A6: The environmental benefits of using PLA as a biodegradable plastic include reducing plastic waste, mitigating the negative impact of plastic on the environment, and promoting sustainable development. PLA can be composted and biodegraded, reducing the amount of plastic waste that ends up in landfills and oceans.

Q7: What are the potential risks and challenges associated with the production of PLA?

A7: The potential risks and challenges associated with the production of PLA include the availability of raw materials, the cost of production, and the competition from traditional plastics. However, these risks and challenges can be mitigated through careful planning, management, and innovation.

Q8: How will the factory ensure the quality of PLA products?

A8: The factory will ensure the quality of PLA products through a rigorous quality control process, including testing and inspection of raw materials, intermediate products, and finished products. The factory will also implement a quality management system to ensure compliance with international standards and regulations.

Q9: What is the expected payback period for the investment in the PLA factory?

A9: The expected payback period for the investment in the PLA factory is approximately 4.49 years, based on the projected revenue and expenses. This indicates that the investment will generate significant returns and pay for itself within a relatively short period.

Q10: What is the expected return on investment (ROI) for the PLA factory?

A10: The expected ROI for the PLA factory is approximately 22.29%, based on the projected revenue and expenses. This indicates that the investment will generate significant returns and provide a high return on investment.

We hope that these questions and answers have provided valuable information and insights into the pre-design factory manufacture of lactic acid poly (PLA) from dextrose with a production capacity of 15,000 tons/year. If you have any further questions or concerns, please do not hesitate to contact us.