Importance of Boiler Water Treatment

Oct 13, 2025 by vinooalluri.com 102 views

Internal Processing of Boiler Water with the Addition of Sulfuric Acid (H2SO4) 98% and Caustic Soda (NaOH) at PTPN III Rambutan Rambutan Palm Oil Mill High Rambutan Rambutan

Introduction

Importance of Boiler Water Treatment

Boiler water treatment is very important to maintain boiler performance and efficiency. Non-processed water can cause several problems, including:

*** The formation of crust: ** Crust is a hard layer that is formed on the surface in the boiler due to the deposition of minerals such as calcium and magnesium. Crust can prevent heat transfer and cause a decrease in boiler efficiency. *** Corrosion: ** Corrosion occurs when a boiler metal reacts with corrosive water. Corrosion can cause leakage and damage to the boiler. *** Increased energy consumption: ** Crust and corrosion can cause an increase in energy consumption because the boiler must work harder to produce the same heat. *** Decreased age of boilers: ** Crust and corrosion can shorten the age of the boiler.

Parameters Measured in Boiler Water Treatment

The parameters measured in boiler water treatment include:

*** PH: ** Showing the acidity or water level. The ideal pH value for boiler water ranges from 9-11. *** TDS: ** shows the total amount of dissolved solids in water. High TDS can cause crust and corrosion in the boiler. *** Alkalinity: ** shows the ability of water to neutralize acid. Alkalinity is measured in three types: alkalinity phenolphthalein, orange methyl alkalinity, and total alkalinity. *** Sulfite: ** Showing the presence of sulfite in water, which functions as an antioxidant to prevent corrosion. *** Chloride: ** shows the presence of chloride in water, which can cause corrosion in the boiler. *** Total violence: ** shows the total amount of calcium and magnesium ions in water. Water hardness can cause crust in the boiler. *** Violence: ** Shows the amount of calcium ions in water.

Observations Made

Observations made showed that the addition of sulfuric acid in the cation tank and soda caustic in the anion tank managed to reach the pH, TDS (total dissolved solid), and other chemical parameters in accordance with the boiler water requirements. The parameters measured were within the range that are in accordance with the standard boiler. This shows that the boiler water treatment process at PTPN III Rambutan High Tebing Palm Oil Mill is effective.

Conclusion

Water processing boiler with the addition of sulfuric acid and caustic soda is an important process to maintain boiler water quality and prevent problems that can occur due to water that is not processed. The observations showed that the water treatment process at PTPN III Rambutan High Tebing Palm Oil Mill was effective and achieved water quality boiler standards. Thus, this helps maintain boiler performance and efficiency and extend the life of the boiler.

Recommendations

Based on the observations made, the following recommendations can be made:

Continue to monitor and control the parameters measured in boiler water treatment.
Regularly check and maintain the boiler and its components to prevent corrosion and damage.
Train personnel on the importance of boiler water treatment and the procedures for carrying out the process.
Consider implementing additional measures to prevent corrosion and damage to the boiler.

Future Research Directions

Future research directions can include:

Investigating the effects of different types of chemicals on boiler water treatment.
Developing new methods for monitoring and controlling boiler water treatment parameters.
Investigating the impact of boiler water treatment on boiler performance and efficiency.
Developing new technologies for boiler water treatment.

References

[1] Boiler Water Treatment, PTPN III Rambutan Tebing Tinggi Palm Oil Factory.
[2] Sulfuric Acid and Caustic Soda, PTPN III Rambutan Tebing Tinggi Palm Oil Factory.
[3] Boiler Water Treatment, American Society of Mechanical Engineers (ASME).
[4] Sulfuric Acid and Caustic Soda, American Society of Mechanical Engineers (ASME).

Abstract

Boiler water treatment is a crucial process in maintaining the performance and age of boilers. At PTPN III Rambutan Tebing Tinggi Palm Oil Factory, this process is carried out with the addition of chemicals, namely sulfuric acid (H2SO4) 98% and caustic soda (NaOH). The aim is to achieve water quality in accordance with the standards of boilers and prevent the formation of crust and corrosion. This article discusses the internal processing of boiler water with the addition of sulfuric acid and caustic soda at PTPN III Rambutan Rambutan Palm Oil Mill High Rambutan Rambutan. The observations made showed that the water treatment process was effective and achieved water quality boiler standards.
Q&A: Internal Processing of Boiler Water with the Addition of Sulfuric Acid (H2SO4) 98% and Caustic Soda (NaOH) at PTPN III Rambutan Rambutan Palm Oil Mill High Rambutan Rambutan

Frequently Asked Questions

Q1: What is boiler water treatment?

A1: Boiler water treatment is a process that involves the addition of chemicals to boiler water to maintain its quality and prevent problems that can occur due to water that is not processed.

Q2: Why is boiler water treatment important?

A2: Boiler water treatment is important to maintain boiler performance and efficiency. Non-processed water can cause several problems, including the formation of crust, corrosion, increased energy consumption, and decreased age of boilers.

Q3: What are the parameters measured in boiler water treatment?

A3: The parameters measured in boiler water treatment include pH, TDS (total dissolved solid), alkalinity, sulfite, chloride, total violence, and violence.

Q4: What is the ideal pH value for boiler water?

A4: The ideal pH value for boiler water ranges from 9-11.

Q5: What is the purpose of adding sulfuric acid in the cation tank?

A5: The purpose of adding sulfuric acid in the cation tank is to remove impurities and minerals from the water.

Q6: What is the purpose of adding caustic soda in the anion tank?

A6: The purpose of adding caustic soda in the anion tank is to remove impurities and minerals from the water and to maintain the pH level of the water.

Q7: How often should boiler water treatment be carried out?

A7: Boiler water treatment should be carried out regularly, ideally every 6-12 months, depending on the usage and type of boiler.

Q8: What are the benefits of effective boiler water treatment?

A8: The benefits of effective boiler water treatment include maintaining boiler performance and efficiency, preventing the formation of crust and corrosion, and extending the life of the boiler.

Q9: What are the consequences of ineffective boiler water treatment?

A9: The consequences of ineffective boiler water treatment include decreased boiler performance and efficiency, increased energy consumption, and decreased age of boilers.

Q10: Who should be responsible for carrying out boiler water treatment?

A10: The responsibility for carrying out boiler water treatment should be assigned to a trained and experienced personnel, ideally a boiler operator or a maintenance technician.

Additional Resources

[1] Boiler Water Treatment, PTPN III Rambutan Tebing Tinggi Palm Oil Factory.
[2] Sulfuric Acid and Caustic Soda, PTPN III Rambutan Tebing Tinggi Palm Oil Factory.
[3] Boiler Water Treatment, American Society of Mechanical Engineers (ASME).
[4] Sulfuric Acid and Caustic Soda, American Society of Mechanical Engineers (ASME).

Conclusion

Boiler water treatment is a crucial process in maintaining the performance and age of boilers. By understanding the importance of boiler water treatment and the parameters measured, you can ensure that your boiler is running efficiently and effectively. Remember to carry out regular boiler water treatment and to assign the responsibility to a trained and experienced personnel.